03/10/2026
Cable Pulling Method
1. Before starting Method Statement Risk assessment
* Check approved shop drawing, cable schedule and route.
* Verify cable size, type, length and drum number.
* Inspect cable drum for damage.
* Confirm trench/duct/tray is completed and clean.
* Check ducts for blockage using a mandrel/brush and draw rope.
* Ensure required permits, toolbox talk and LMRA are completed.
* Establish an exclusion zone around the pulling operation.
2. Cable drum setup
* Place the drum on a suitable cable drum stand/jack.
* Drum must rotate freely.
* Position the drum so the cable comes off the top of the drum in the direction of pulling.
* Use a brake/control arrangement to prevent over-running.
3. Cable pulling
* Sand Bedding
* Sand Covering
* Warning Tape
* Warning tiles
* Install the approved pulling rope/wire and pulling eye/stocking.
* Use a cable pulling machine/winch where required.
* Do not exceed the manufacturer’s specified maximum pulling tension.
* Maintain the manufacturer’s minimum bending radius.
* Use approved rollers at changes of direction and along the route.
* For long pulls, provide adequate personnel to monitor the cable.
* Avoid dragging the cable directly on the ground, concrete or sharp edges.
* Maintain communication between the winch operator and cable-feeding team.
4. At bends and corners
* Install corner rollers/guide rollers.
* Ensure the cable does not kink or twist.
* Pay particular attention to the manufacturer’s minimum bending radius.
* Pull slowly at bends; do not use excessive force.
5. After pulling
* Leave the required cable length at both ends for termination.
* Arrange and secure cables properly.
* Identify/tag each cable.
* Seal unused ducts to prevent water, sand and debris entering.
* Inspect the cable sheath for damage.
Testing after pulling
Depending on the approved ITP/specification, typical LV cable checks include:
* Continuity test
* Insulation resistance (IR/Megger) test
* Phase identification
* Earth/continuity verification
* Sheath inspection
* Cable identification and termination checks # #